January 31, 2026
In traditional steelmaking, we use Coke (derived from coal) to remove oxygen from iron ore. This process releases massive amounts of CO2. H₂-DRI changes the chemistry of this process.
The Process: Instead of coal, Green Hydrogen (H2o) is pumped into a furnace with the iron ore.
The Chemical Shift: In a traditional furnace, the byproduct is CO2. In an H₂-DRI furnace, the hydrogen reacts with the oxygen in the ore to produce pure water vapor (H2O).
“Green” Requirement: For this to be truly carbon-free, the hydrogen must be produced via electrolysis powered by renewable energy (wind or solar), rather than natural gas.
Why it matters: It addresses the “Primary” steel production phase—the most difficult part of the industry to decarbonize because it replaces the actual chemical reducing agent (coal).
Traditional steel uses a Basic Oxygen Furnace (BOF), which requires molten iron from a coal-fired blast furnace. An Electric Arc Furnace (EAF) is a more flexible, modern alternative.
The Process: An EAF uses high-power electric arcs to melt raw materials (like scrap metal or the DRI mentioned above). Imagine a giant pot where electricity creates a “lightning bolt” to melt the metal.
The “Renewable” Factor: An EAF is only as green as the grid it sits on. If it runs on coal-powered electricity, it still has a footprint. Renewable EAFs are specifically synced with dedicated solar, wind, or hydro power plants.
The Circular Economy: EAFs are excellent at recycling. They can take 100% steel scrap and turn it into high-quality new steel, using significantly less energy than making steel from scratch.
| Feature | Traditional (BF-BOF) | H₂-DRI + EAF |
| Fuel Source | Coking Coal / Coke | Green Hydrogen & Electricity |
| Main Byproduct | Carbon Dioxide ($CO_2$) | Water Vapor ($H_2O$) |
| Energy Intensity | Extremely High | High (but can be 100% renewable) |
| Primary Input | Iron Ore + Coal | Iron Ore + Hydrogen + Scrap |
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