What is Direct Reduced Iron (H₂-DRI)?

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January 31, 2026

What is Direct Reduced Iron (H₂-DRI)?

Green Hydrogen-Based Direct Reduced Iron (H₂-DRI)

In traditional steelmaking, we use Coke (derived from coal) to remove oxygen from iron ore. This process releases massive amounts of CO2. H₂-DRI changes the chemistry of this process.

  • The Process: Instead of coal, Green Hydrogen (H2o) is pumped into a furnace with the iron ore.

  • The Chemical Shift: In a traditional furnace, the byproduct is CO2. In an H₂-DRI furnace, the hydrogen reacts with the oxygen in the ore to produce pure water vapor (H2O).

  • “Green” Requirement: For this to be truly carbon-free, the hydrogen must be produced via electrolysis powered by renewable energy (wind or solar), rather than natural gas.

Why it matters: It addresses the “Primary” steel production phase—the most difficult part of the industry to decarbonize because it replaces the actual chemical reducing agent (coal).

 Renewable Electric Arc Furnaces (EAFs):

Traditional steel uses a Basic Oxygen Furnace (BOF), which requires molten iron from a coal-fired blast furnace. An Electric Arc Furnace (EAF) is a more flexible, modern alternative.

  • The Process: An EAF uses high-power electric arcs to melt raw materials (like scrap metal or the DRI mentioned above). Imagine a giant pot where electricity creates a “lightning bolt” to melt the metal.

  • The “Renewable” Factor: An EAF is only as green as the grid it sits on. If it runs on coal-powered electricity, it still has a footprint. Renewable EAFs are specifically synced with dedicated solar, wind, or hydro power plants.

  • The Circular Economy: EAFs are excellent at recycling. They can take 100% steel scrap and turn it into high-quality new steel, using significantly less energy than making steel from scratch.

Comparison at a Glance:

Feature Traditional (BF-BOF) H₂-DRI + EAF
Fuel Source Coking Coal / Coke Green Hydrogen & Electricity
Main Byproduct Carbon Dioxide ($CO_2$) Water Vapor ($H_2O$)
Energy Intensity Extremely High High (but can be 100% renewable)
Primary Input Iron Ore + Coal Iron Ore + Hydrogen + Scrap

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