What is Reactor Pressure Build-up?

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July 2, 2025

What is Reactor Pressure Build-up?

Reactor Pressure Build-up refers to the increase in pressure within a reactor vessel, typically a nuclear reactor or a chemical reactor, due to various operational or abnormal conditions. It is a critical safety concern because excessive pressure can lead to equipment damage or catastrophic failure.

 Causes of Reactor Pressure Build-up

  1. Thermal Expansion of Fluids

    • As temperature increases, liquids and gases expand, increasing pressure inside the sealed reactor.

  2. Chemical Reactions

    • Exothermic reactions can release gases or heat, both of which can raise pressure.

  3. Steam Generation (in nuclear reactors)

    • In Pressurized Water Reactors (PWRs), water heated by the reactor core generates steam. A malfunction can cause steam to accumulate and increase pressure.

  4. Coolant System Malfunction

    • Loss of coolant flow or blockage can cause overheating, resulting in pressure rise.

  5. Valve Failure

    • Pressure relief valves or safety valves failing to open can prevent pressure release.

  6. Gas Accumulation

    • In chemical reactors, gas formation (e.g., from decomposition or side reactions) can increase pressure.

 Risks Associated with Pressure Build-up

  • Reactor Vessel Rupture
    Catastrophic failure of the vessel due to overpressure.

  • Radioactive Release (in nuclear reactors)
    If containment is breached, radioactive materials could escape.

  • Explosion Hazard
    Especially in chemical reactors with flammable or reactive gases.

Safety Mechanisms to Control Pressure:

  1. Pressure Relief Valves (PRVs)
    Automatically open to release excess pressure.

  2. Reactor Coolant System (RCS)
    Circulates coolant to maintain temperature and pressure.

  3. Pressurizer (in nuclear PWRs)
    Maintains constant pressure in the primary coolant loop.

  4. Instrumentation & Control Systems
    Monitor pressure continuously and trigger shutdowns if limits are exceeded.

  5. Emergency Core Cooling System (ECCS)
    Injects coolant during accidents to prevent overheating and pressure build-up.


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What is Reactor Pressure Build-up? | Vaid ICS Institute